seeking production advice

i need help. here is a design we came up with for a nooka sign to use at shows and parties. each single letter should be about 15 inches [38 cm] wide based on the 'N'. the quotes we're getting involve building each letter like a box from acrylic which i do not feel will ship well at all. any ideas? thank you in advance!

nooka sightings: chad beatz

chad beatz is a rap/pop/r&b producer who is also an ardent supporter of nooka. i love this foto of him wearing a nooka zen-h!

buy the same nooka watch here.

nooka press: stuff france

pretty cool full page coverage of the nooka glow in the dark [gitd] zub in the french edition of STUFF magazine. mercí claude!

it is interesting that they gave it a full page but only a 3-star rating...i'm not complaining.